Forging Planner
Plans by dispatch date, within daily cut-weight, quantity and ring limits.
Older data is password-protected
Passwords have been removed. Data saved with a password in the older version can be brought in once by entering that old password. After that, no password will be asked.
Settings
Outsource items have no day-wise plan, so they have no limits or off days. Choose C20 or C126 above to change their settings.
Pending work orders
Record work orders that are held for verification and not yet received. They are not planned. When one is received, click "Mark received" and add its items.
Add item
Order details
Items
Forged outside the plan:
Use this when an item was forged on a day it was not planned. The pieces count as done and are removed from the plan.
Rejected after forging:
Rejected pcs are taken off the forged count. They come back in the plan and in the cutting slip to be made again.
Put on hold:
Items on hold are not planned until you release them.
Urgent history
Production done
Forged outside the plan / received from outsource
Forged before WO received
Day-wise plan
Items for
Add the material given for this day. These pcs are kept aside and not planned again until you enter the forging and release them.
Forging entry for
Pcs are filled as kept aside. Change the pcs that were actually forged (0 if not forged). Pcs not forged go back into the plan.
Order-wise planning
Item status
Cutting slip
Items still to be cut are listed below. Once an item is on a cutting slip it does not come again in a later slip. New items and extra qty come automatically.
Re-cut for an item already on a slip
Use this only when material has to be cut again (for example rejection or extra qty). It needs a reason and is printed as RE-CUT.
Cutting slips made
TPM call
A work order comes here when an item has Inspection type Client Inspection or Third Party Inspection, Test bar Integral and Supply condition not Forged, and some of its pieces are forged (partial forging is allowed). Heat treatment and machining get only the pieces marked TPM done.